• Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples System 1
  • Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples System 2
Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples

Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples

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Loading Port:
Tianjin
Payment Terms:
TT or LC
Min Order Qty:
20 m.t.
Supply Capability:
3000 m.t./month

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Specifications 

Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples
1.Diameter: 200 to 700mm 
2.Length: 1600 to 2400mm 
3.Nipple:3-4TPI

 

Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples

1. Grade: RP, HP, UHP, SHP, RPI

2. Diameter: 200 to 700mm at your choice.

3. Length: 1600 to 2400mm at your choice.

4. Nipple: 3-4 TPI

5. Fine mechanical strength and machining quality, low specific resistance, high temperature and oxidation resistance

6. Low price and timely delivery.

 

Feature

Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples

Grades: RP, RPI, HP, SHP, UHP

 All graphite electrodes are offered with tapered nipples, i.e. 3 or 4 threads per inch, and meet the internationally accepted tolerances as per NEMA CG 1/ IEC 60239 / JIS R7201 standards. 

UHP 

Physical and chemical index

Item

Unit

Nominal   Diameter(mm)

YB/T4088-2000

Typical   Values

Industry   Standard

300-400

450-550

350-550

Resistance

Electrode

ohm

≤6.2

≤6.5

4.6-6.2

Nipple

≤5.5

≤5.5

3.5-4.5

Bending   Strength

Electrode

Mpa

≥10.5

≥10.0

≥11.0

Nipple

≥16.0

≥16.0

≥18.0

Elastic   Modulus

Electrode

Gpa

≤14.0

≤14.0

≤13.0

Nipple

≤18.0

≤18.0

≤17.0

Density

Electrode

g/cm3

≥1.65

≥1.64

1.65-1.72

Nipple

≥1.72

≥1.70

1.75-1.82

Ash   content

Electrode

%

≤0.3

≤0.3

≤0.3

Nipple

CTE(100-600)

Electrode

10-6/C

≤1.5

≤1.5

1.20-1.40

Nipple

≤1.4

≤1.4

1.10-1.30

Image

Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples

Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples

Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples

 

FAQ:

Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples

1. Why it is essential to select electrode carefully for each particular furnace?

The primary factor is the maximum current intensity of the furnace. However, other conditions should also be considered, such as the characteristics of the furnace, type of charge, tap to tap time, oxygen blowing, mechanical requirement, furnace regulation, etc.Generally, specifications for electrodes of most grades have been standardized. Variation of physical characteristics with temperature, however, should be taken into account whenever using the electrodes.

Precautions to the use of graphite electrodes

2. Why it is essential to not to fit electrodes and nipples made by different manufacturers together?

The capacities of the furnace and the transformer determine whether the grade and diameter of the electrode are suitable to the furnace or not.

In order to prevent the electrode column from being hit by the collapsed furnace loads, large and heavy scraps should be loaded onto the bottom of the furnace. Do not put significant quantity of insulating materials such as lime and so on just under the electrode column, otherwise it would be difficult to power on the electrode column, or even break it.

electrode column may be hurt when it moves up and down if the furnace cover is out of the position.

When making a connection, lost or damaged pitch plugs must be replaced.

The reason must be found out if a gap appears between two electrodes after connection. The electrode column can only be loaded after the gap being eliminated.

The electrode column must be strictly perpendicular to the ground lever. Oblique column is not allowed during operation.

The holder must be placed between the two safety marks on the top electrode, otherwise the column may be broken.

Generally, different manufacturers may make their electrodes with different raw materials and processes, therefore the physical and chemical properties of their electrodes are usually different. Please do not fit electrodes and nipples made by different manufacturers together.

 

Applications

Electric Smelting furnace Furnace Graphite Electrodes UHP with Nipples

Electrodes in electric arc furnace and ladle refining furnace for steel making;

Electrodes in electric smelting furnace for producing industrial silicon, yellow phosphorus, corundum and so on.

 


Q:The reason why graphite is used as electrode
Graphite has good thermal stabilityThe softening point of copper in 1000 degrees, easily deformed by heat, the melting point of graphite is 3850 + 50 DEG C, the boiling point of 4250 DEG C, even after the ultra high temperature arc ignition, the weight loss is very small, the thermal expansion coefficient is small. The strength of graphite increases with the increase of temperature, and the strength of graphite is doubled at 2000 degrees centigrade. In comparison, the thermal expansion coefficient of graphite material is only 1/30 of copper material.
Q:Electrolytic water solution, two electrodes are graphite electrode, the negative electrode can produce large amounts of hydrogen, the anode does not produce half of oxygen, and only a small amount of it?
Graphite electrodes react with oxygen to form carbon dioxide, soluble in water
Q:Graphite powder produced by graphite electrode and what we usually call graphite is a kind of thing?
In the electric arc furnace, the electric energy is released in the form of an arc, and the conductor is heated and melted. According to the quality index, the conductor can be divided into ordinary power, high power and ultra high power.
Q:The production of one ton of steel required graphite electrode
Not sure, look at your such as what is charge, and your smelting level.If the proportion of molten iron to the furnace is high, then the electrode consumption is low, 0.7kg/t, or lower. If it's cold, 1-2kg/t.
Q:What is the composition of petroleum coke and what is its use?
Petroleum coke can be used for the manufacture of graphite, smelting and chemical industries, depending on its quality. For example, the quality of cooked sweet coke coke, mainly used in the manufacture of ultra high power graphite electrode and some special carbon products; needle coke in steelmaking industry is an important material new technology development of EAF steelmaking.
Q:Why should supercapacitors use graphite as electrode material?
There are some similarities between the supercapacitor and the lithium-ion battery technology...... Typing and super capacitor is divided into three kinds: organic (carbon based, including now speculation is very powerful, Shi Moxi) principle is potential polarization of electrolyte, electrolyte and the positive and negative ion conductive material on the electron positron forming an electric double layer, high porous carbon materials.
Q:What is the difference between SGL graphite electrode and graphite electrode in general?
In fact, the graphite electrode abroad (including Japan) in several ways than we can control the fine, one is pure, another is anisotropic (resistance, thermal conductivity ah) usually do some control, in the strength of domestic now is also doing well, but when we are comparing high quality products, general domestic products it is basically a piece of the indicators are poor
Q:What's the purpose of the electrode material?When the electrolytic molten state of NaCl is said, what is the use of the graphite electrode and the iron electrode?
1. graphite (two kinds of EDM3 and EDM200)2. copperIn general, graphite electrode for extensive escape material (graphite texture loose, discharge energy is relatively large, removal of materials faster, but face flowers that roughness is relatively large
Q:Graphite can be used in acid towers in chemical plants because of graphite
The popularization and use of this technology can bring about such economic and social effects: (1) the consumption of graphite electrode units is less, and the production cost is reduced. For example, a steel plant, according to the annual production level did not occur in LF refining furnace 35 week graphite electrode, refining furnace 165 consumption calculation, using anti oxidation technology of graphite electrode, graphite electrode can save 373 per year(153 tons) electrode, each year ultra high power electrode 16900 yuan computation, can save 2 million 585 thousand and 700 yuan rmb.
Q:What is the striking electrode in the die making? Where is the technical point?
Technology of EDM should master the characteristics of electric discharge between tool electrode and workpiece is not in direct contact, but there is a gap, the gap is generally between 0.05~0.3mm, sometimes may reach 0.5mm or more, full of fluid, processing by high voltage pulsed discharge, the discharge of corrosion the workpiece.

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